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Smoked Burgers

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  • Author: The BBQ Brothers
  • Prep Time: 1 hour
  • Cook Time: 2 hours
  • Total Time: 3 hours


Classic American burgers smoked to perfection and seared until crispy! Made with freshly ground chuck roast, once you try these smoked burgers you'll never want to eat them any other way!


Units Scale

Meat used: 4-5 lb chuck roast

Other ingredients: Any burger toppings you'd like (cheese, onion, lettuce, tomato, mustard, get the gist)

Seasoning: Salt and pepper

Wood Used: Maple

Grill Temperature: ~225 to 250 F, indirect heat

Meat Temperature: 150 F

Smoke time: ~1 to 1 1/2 hours


  1. If you’re going to grind your own meat, the first thing you’ll need is, you guessed it, a meat grinder! You can use any type of grinder that you choose. You can use a hand crank one that you attach the side of your countertop, an attachment to a Kitchenaid mixer, or if you’re like me, a 30-year-old grinder attached to a janky motor. You know, whatever floats your boat. You can also use a food processor, but your results won’t be quite as uniform.
  2. No matter what grinder you’re going to use, the first step is to put the whole grinder into the freezer. We’re going to do this in order to make sure that the fat in our meat doesn’t heat up during the grinder process and turn into a jelly which, you know, is pretty gross.
  3. Next comes the star of the show, the meat! For burgers, we want to make sure that we have some good fat content and the default choice for us is chuck. This is going to give you somewhere around an 80-20 mix of lean to fat which is perfect for burgers. So you’ll want to take about a 4-5 pound chuck roast and cut it into one inch cubes, which will make it easier for your grinder.
  4. You’ll want to place these cubes on a baking sheet and pop these into the freezer for 15-30 minutes. You don’t want them to freeze solid but instead just firm up.
  5. Once you’re ready to grind, you’ll want to assemble the grinder of your choice with your ½ inch die (the part with the holes) attached. At this point, it’s as easy as popping those little meat cubes into your grinder and have them come out as meat spaghetti on the other side.
  6. Once you’ve ground up all your meat we like to grind it a second time, this time using your ¼ inch die. This makes for a more uniform and malleable final product without being too rough on your grinder going straight from cubes to ¼ inch.
  7. Congratulations! You have freshly ground beef! Now’s the part where we add eggs, breadcrumbs, spices and Worcestershire sauce right? WRONG! It’s totally unnecessary and can lead you to overwork your meat, leading to a less juicy burger.
  8. Instead of all those fancy add ins, all we’re going to do is take 6 oz of meat, loosely pack them into patties and lightly season them with salt and pepper. You want to work the meat as little as possible, so they retain their shape and juiciness.
  9. We recommend using a cheap kitchen scale to measure out your 6 oz patties. This ensures that you are making uniform sized burgers.
  10. The last thing you’ll do is make a thumb sized dimple on the top of each patty. This will keep them flatter, so they don’t plump up and become little hockey pucks.
  11. Now all that’s left is smoking our burgers. Just like most of the things we smoke, we’re going to set our smoker to 225-250 degrees. For this smoke we used maple, but just about any wood works well with beef whether that’s a light fruit wood or a heavier hickory or mesquite. For a medium burger, you’ll want to let it get to about 150 degrees internal temp which will take around 1-1 ½hrs.
  12. Once the burgers have reached their target temperature, you'll want to sear them over direct heat (either on the smoker or in a hot pan) for about 30 seconds on each side. This will add a nice crunch to the outside of the burgers.
  13. After searing the burgers, you can plop on a slice of cheese of your choice to get it nice and melty. We went with cheddar and American, but you can use any melting cheese you like. At this point, you can pull them off and load up your burger with whatever fixin's you like. We kept it simple with shredded iceberg lettuce, red onion, and tomato. But feel free to go nuts and use whatever you like. So smoke out old man winter and start your spring with some juicy delicious burgers!

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